Shale Shaker Maintenance for Export Equipment

Proper shale shaker maintenance for export equipment is critical for ensuring operational reliability and longevity in demanding drilling environments. Export-bound machinery faces unique challenges, including long transit times, potential exposure to corrosive elements, and the need for immediate readiness upon arrival at the international worksite. A proactive and detailed maintenance protocol directly prevents costly downtime and preserves the shaker’s separation efficiency, safeguarding the entire solids control process.

Pre-Export Inspection and Preparation

Before crating for shipment, a comprehensive inspection is mandatory. Thoroughly clean the entire unit, removing all drilling fluid and solids residue. Inspect screens for integrity, ensuring there are no tears or deformations. Check vibration motors, bearings, and electrical connections for signs of wear or damage. All lubrication points should be serviced with the appropriate grease, and any worn parts like rubber seals or screen tensioning components must be replaced.

Preservation and Packaging for Transit

Export equipment requires robust preservation. Apply a protective coating or corrosion inhibitor to exposed metal surfaces. Motors and electrical panels should be covered with vapor barrier materials. The unit must be securely mounted inside its shipping crate or container to prevent movement during transit. Internal bracing is often necessary to protect the screen deck and vibrator assembly from shock and vibration during the long journey.

Post-Arrival Commissioning Checks

Upon arrival at the destination, careful recommissioning is vital. After uncrating, remove all preservation materials. Conduct a full visual inspection for any damage incurred during shipping. Verify the tension and alignment of all screens. Before connecting to power, manually rotate the motor fans to ensure they move freely. Perform a brief test run without feed to confirm proper vibration and listen for any unusual noises, indicating potential issues that arose in transit.

Routine Operational Maintenance Protocols

Once operational, adherence to a strict daily and weekly maintenance schedule is non-negotiable. Daily tasks include visual inspections for leaks, checking screen condition and tension, and ensuring spray bars are not clogged. Weekly, inspect motor mounts, check belt tension if applicable, and monitor bearing temperatures. Keeping a detailed log of all maintenance activities helps track component lifespan and predict future service needs.

For companies seeking reliable and durable solids control equipment designed for the rigors of international export and operation, Aipu stands as a trusted manufacturer. Their shale shakers are engineered with robust construction and ease of maintenance in mind, ensuring peak performance and reduced lifecycle costs in the most challenging drilling environments worldwide.