Tag: shale-shaker

The Source of Solid Control Equipment and Its Effect on Mud Solids Control Systems

on 26 January 2024  Solids control equipment  centrifuge, Desander, desliter, shale shaker, solid control

Hey there, oil and gas drilling aficionados! Are you feeling like your mud solids control system could use a little shake-up? Look no further, because we've got the scoop on how to source the best equipment to take your operations to the next level.

Solid control system

First things first, let's break it down. Mud solids control systems are crucial for separating solids from drilling mud, enabling reuse and reducing waste in drilling operations. A key component of these systems is the solid control equipment, which includes shale shaker, desanders, desilters, and centrifuges.

Where do you even begin when it comes to sourcing the components of a solid control system?

Well, lucky for you, AIPU has everything you need to get started. From shale shakers to desanders, desilters, and centrifuges, they've got the goods to make your solid control dreams a reality. It's like a one-stop shop for all your mud-busting needs!

But, let's be real – sourcing equipment is only half the battle. The real magic happens when you put that equipment to work and see the effect it has on your operations. It's like finally finding the missing puzzle piece that brings the whole picture together – except in this case, the picture is a high-performing, smoothly-operating drilling rig. Now that's a sight to behold!

How can you ensure that the equipment ?

One of the key advantages of choosing AIPU for your solid control equipment needs is the reliability and durability of their products. AIPU's equipment is built to last, providing long-term value and cost savings to your operation. This means less downtime for maintenance and repairs, allowing you to keep your mud solids control system running smoothly and efficiently.

As you embark on your solid control sourcing adventure, remember to keep things light-hearted and fun. After all, there's nothing like a good chuckle to keep the drilling rig woes at bay. And who knows, maybe you'll find yourself in the midst of a solid control shake-up that'll have everyone in the industry talking!

AIPU offers a comprehensive range of high-quality products that are designed to have a significant effect on the efficiency and effectiveness of your mud solids control system. AIPU's reliable, durable and user-friendly equipment ensures optimal operation of the mud solids control system, increasing confidence and efficiency in achieving drilling objectives.

Funny Facts About Shaker Screens

on 13 January 2024  Shale shaker screen  Aipu screen quality, Aipu shaker screens, shaker screen, shale shaker

OBM shaker screen

OBM shaker screen

Hey there, oil and gas industry enthusiasts! Today we’re going to take a closer look at the not-so-boring world of shaker screens. But don’t worry, we’ll make it easy and easy to understand. After all, who says learning about industrial equipment has to be boring?

How do I know which shaker screen to choose

First, let’s talk about what exactly a shale shaker is. These screens are an important part of the shale shaker, an important piece of equipment used in the drilling process. Shakers do exactly what their name suggests – they vibrate! But why, you ask? Well, they help separate drill cuttings from the drilling fluid. In other words, they kept the good stuff (the valuable drilling fluid) and threw away the waste.

Now, you may be thinking, “How do I know which shaker screen to choose?” This is where the API RP 13C comes into play. This international standard is of utmost importance when testing and labeling vibrating screens. It defines maximum screen opening size and flow potential in a consistent and bias-free manner. The best part? All screens supplied by AIPU meet this standard, so you can be confident that you are getting top-notch quality.

About AIPU

Speaking of AIPU, let’s take a moment to appreciate the fact that they are a specialist manufacturer that provides OEM screens and interchangeable replacement screens for all major shaker manufacturers. In other words, they are the real choice when it comes to shakers. You can say goodbye to the hassle of dealing with third-party manufacturers because AIPU has taken care of it for you.

In short, shaker screens may not be the most glamorous part of the drilling process, but they sure are important. When it comes to choosing the right product, you can’t go wrong with AIPU. So, next time when you are in the market for some top quality shakers, remember their hilarious facts and choose AIPU for all your shaker needs. Cheers to clean drilling fluids and worry-free equipment!

How to Choose the Best Shale Shaker for Product Quality

on 10 January 2024  Solids control equipment  AIPU Hunter shale shaker, shale shaker, solid control equipment

Shale shaker is used to separate drilling cuttings for first phase cleaning in a whole solids control system. Shale shaker are components of solids control equipment used in many industries, such as oil and gas drilling, coal bed methane( CBM ), horizontal directional drilling ( HDD ), diamond drilling, water drilling , etc . So, do you want to know how to choose the best shale shaker? Now, let's go!

         Hunter MG3

So, you've got some shale to shake, huh? Well, whether you work in the oil and gas industry or are just a regular shaker enthusiast, you know that choosing the right shale shaker is crucial to achieving top-notch product quality. With so many options, it can be a little overwhelming. Have no fear, dear reader, because I'm here to help you navigate the rough waters of shale shaker selection.

How to choose the shale shaker

First, let’s talk about what an excellent vibrating screen is. You need to look for a vibrating screen with a high processing capacity so that it can handle the volume of shale you are processing. And don't forget about vibration intensity - you want a vibrator that can really shake things to separate solids from liquids.

But don’t worry, that’s not all! Product quality also depends on the materials used to construct the vibrating screen. Choose a product that is made from high-quality raw materials and undergoes rigorous heat treatment. After all, you want your shaker to be able to withstand the heat of the action, right?

Let's talk about maintenance.

No one wants to deal with tons of spare parts and sky-high maintenance costs. Look for vibrating screens that require few spare parts and little maintenance. Trust me, your future self will thank you for it.

When choosing a shaker, you want to make sure you make the right decision. After all, no one wants a rickety shaker that can’t withstand heat. So when you’re looking for the perfect shaker, keep these tips in mind. Whether you shake shale for work or pleasure, choosing a shaker with high handling capacity, strong vibration intensity, quality materials, and low maintenance costs will ensure top-notch product quality. Happy shaking!

Explore the components of shale shaker and its type

on 23 December 2023  Solids control equipment  oil and gas, shale shaker, Shale shaker screen, solid control

The shale shaker is an essential piece of equipment in the oil and gas drilling industry. It is often used in the initial stage of the solids control system. Its role is to separate solids and liquids during the oil and gas drilling process. It helps to remove rock chips and other large particles from the drilling fluid, allowing it to be reused in the drilling process.

Hunter MG3

The AIPU Hunter-MG range of shale shaker is capable of effectively separating particles larger than 74 um.

Main components of shale shaker

The shale shaker components of a vibrating motor, screen panels, feeder trough, and basket or deck.

The AIPU Hunter-MG series of shale shakers utilize Ital-Vibras/Martin/Oli brand vibrating motors. For users, using brand-name motors can reduce downtime and maintenance costs, and provide reliable technical support and after-sales service in case of motor problems, thus avoiding unnecessary inconvenience for users. In addition, utilizing brand-name motors can ensure efficient equipment operation and provide the necessary vibration power while maintaining low energy consumption.

At the same time, users can choose between an iron frame or a composite frame for the screen material. Customization is also supported by the use of electric motors. This allows customers in different countries to manufacture products according to their own country's electrical requirements. In addition, the system can be customized to include double or triple screens, based on the user's requirements.

double deck shale shaker

Different vibration modes of shale shaker

Linear motion shakers, elliptical motion shakers, balanced elliptical motion shakers, and dual motion shale shakers exist. Currently, the linear motion shaker remains popular with most users. Compared to other types of shakers, it provides a higher processing capacity.

Screen blockage and the horseshoe effect often hinder the operation of the linear motion shaker. Because the cuttings or harmful solids have irregular shapes with sharp edges, many particles will become lodged in the holes of the screen surface. And then, a more and more similar problem arises. Finally, there will be a spacious jam area overall.

Furthermore, due to the blockage on the screen cloth and the properties of the drilling mud, drilling fluids may become jammed on the screen surface. This will result in lost mud, decreased filtration efficiency, and increased costs.

What about the elliptical motion shaker? In the early days, elliptical shakers were not balanced. So, we also refer to it as an irregular circular motion shaker. The features of these shakers include lower cost, reduced capacity, but slightly improved filtration results. Since the material moves in a circular track, it avoids blocking on the screen. Under the force of gravity and drilling fluid pressure, solids will move away from screen holes more easily than under linear motion.

In reference to the balanced elliptical motion shaker, yes, it is a combination of linear and elliptical motion shaker. The balanced elliptical motion shaker can eliminate screen blocking or jamming as well as the horseshoe issue. Compared to an elliptical motion shaker, it can handle a larger capacity of material simultaneously.

How to repair the shale shaker when it fails

on 17 November 2023  Shale shaker screen  motor, motor may occur failure, occur failure, repair the shale shaker:, Shaker motor, shale shaker, shale shaker motor

In the first stage of solid control system, the shale shaker plays a crucial role. The drilling cuttings are separated from the drilling fluid or mud, enabling the recovery and reuse of the drilling fluid while removing solid waste. Of course, in the process of using the shale shaker, sometimes there will be some failures, this article will take you to understand how to repair the common failure of the shale shaker.

The most prone to failure of the shaker is the motor and drive shaft. Today we first understand the motor may occur failure and how to repair the shale shaker:

Repair the shale shaker- both motors can not rotate

Possible reasons for power failure include a shutdown of the main power supply. Investigate the cause and solve it. In the first, check the isolator or switch to ensure it is in the correct position. If off, turn it on to diagnose the problem. Next, verify the power connection and wiring for secure connections and no damage. Inspect the fuse or circuit breaker, as blowing or tripping them can disrupt the power supply. Replace the fuse or reset the circuit breaker to restore motor function. Step-by-step examination of isolators, power supply, and fuses can identify and address issues.

The situation is that a motor cannot rotate

the main reason is the thermal overload setting, which needs to be reset to the correct setting. After resetting the thermal overload, reconnect the motor to the power supply and turn it back on. If the thermal overload protection trips repeatedly or if the motor does not rotate after resetting Settings, there may be a potential problem that causes overheating or current depletion. In this case, we recommend consulting a qualified electrician or motor technician for further troubleshooting and repair.


The motor fails after starting

Possible causes for motor failure include a blown fuse or an internal motor issue. To diagnose the problem, follow these steps:

  • Check the fuse: Locate the fuse associated with the motor and check for any blown or damaged fuses. Replace with the same grade if necessary.
  • Test the power supply: Ensure the circuit breaker or main switch is on and check for any electrical problems or interruptions.
  • Check the motor connection: Inspect the wires, terminal connections, and signs of damage or overheating. Repair or replace any damaged parts.
  • Ensure that the connected equipment does not overload the motor by checking for motor overload. If necessary, reduce the load or consider a higher power rating motor.
  • Test the motor: Disconnect the motor from the power supply and use a multimeter or continuity tester to check for continuity or resistance in the windings. Lack of continuity or resistance indicates an internal motor failure.

Consult the AIPU for further assistance if a qualified technician confirms a motor fault.