Tag: screen-repair-plug

How to repair shake screen during operation at site?

on 03 November 2018  Shale shaker screen  High quality screens repair, repair shaker screen, Screen repair plug, Shaker screens repair

How to repair shaker screen if there is a failure on screen panel during operation? Depends on the shaker screen types, we have different suggestion

How to repair shaker screen

Shaker screen is wearing part on shale shaker. According to different drilling condition and mud property they can last 24 hours to 600 hours. Shaker screens life are related with screen quality and the working conditions

How to repair shaker screen

How to repair shaker screen

For the shaker screens with frame or bonded plate, we can use the repair plugs. The plugs can be rubber material or PU material. Bonded screens, if the back plate is steel sheet we can use the plug to repair it. If it's plastic bonded panel, we can't use repair plug but maybe by solid glue.

When we found damage on screen we need to check if we have to replace it. If we have to uninstall it we need to prepare a new screen and remove the damaged panel. Then clean or brush the broken panel and fit the plugs on it. So next time when we require this screen it can be installed on shaker again.

What types of repair plugs are there?

There are square plugs, rectangular plugs, hexagonal plugs, and so on. Plugs can be block one or the thin sheet one. Anyhow, we just insert them to right hole and make it tightly will be ok

Divided by material, there are rubber ones, PU ones and composite ones. Rubber is high quality HNBR, such material is hot-resistant, oil-resistant and corrosive-resistant. PU is more abrasive-resistant and corrosion-resistant. The composite material will be more strong

Repair plug

Repair plug

To select right plugs we need to consider the panel punched hole, the screen pattern, the damaged position on panel

What model of screen can be repaired

According to the makes, there are Derrick screen can be repaired, also the SWACO shaker screen, the NOV Brandt screen panels.

According to the model number, there are 48X30 screen, 500 series screen, Mongoose series screen, Cobra series screen, and so on

According to the appearance, there are almost flat panel screen can be repaired. No matter the steel framed or the steel plate bonded screen.

Please tell us what screens do you have? And what is the status of the present broken screen? How to repair shaker screen? Find more by contacting us!

 

Shaker screen repair plugs for sale

on 27 April 2016  Shale shaker screen  Screen plug, Screen repair plug, Shaker screens plug

Shaker screen plug is a tool to repair the screen panel. It is rather helpful to save cost and increase repair efficiency. Especially for frame pattern shaker screens

Screen plug types

Screen plug materials including different kind of. Such as rubber, composite material or even the polyurethane. As per shaker screen surface hole, the screen plug can be designed as a rectangular one, hexagonal one, square one, even triangle one.

Screen plug

Screen plug

Some manufacturer will produce repair plugs with body and caps, some will just produce simple block but the right fit the hole. The screen repair plugs can be black, white, yellow, red, etc. different colors. But almost of them are black one. Based on clients' preference they can be any color.

Repair plug application

Repair plug was created by M-I SWACO  company. The plugs are widely used on many types of the screen panel. For the framed screens, hook strap screen. Such as the Mongoose series screen, King Cobra shaker screen, the FLC500 screen. When we find there is a damaged surface on screen cloth we can put the right fit plug to repair the screen.

Put plugs can repair shaker screen very fast and easy. This will save much time and reduce a lot of maintenance&repair costs. Under plug blocked on screen panel the screen won't occur large area damage in a short time.

Screen plug

Screen plug

How to use screen plug

Identify the damaged panel. We can fit the repair plugs into any location within the frame (except those openings adjacent to the shaker side walls). Turn the screen over and lay the screen on a flat surface (a bench or the floor, for example) in an area free of obstructions. Place the plug above the damaged panel with the hollow section facing up. Push the plug in as far as it goes.

Place a second plug on top of the first plug with the hollow section facing down. Push down on both plugs with your hand until the first plug clicks into place. If the plug does not click into place, use a hammer or a mallet to tap the second plug. Hold the second plug in place with a finger to prevent it from jumping back. Make sure both ends of the plug are stuck firmly. When the plug is fitted correctly, the second plug will sit flush with the rest of the frame. Remove the second plug from the frame. Once the first plug is in place, we can't remove it.

According to the above instruction, you will get optimal usage and quick solution on shaker screen and plugs.

Aipu Screen plugs for sale

Come to Aipu solids control, we can provide you screen repair plug shaped rectangular one, hexagonal one, and square one. For the colors, now you can select black, and orange one. If you have other requirements please tell us freely. We promise you will get high-quality plugs for saving cost and time.