High-quality replacement screens are the panels holding long service life, high performance of the filtration. Furthermore, high-quality screens holding an accurate separation point or cut point.

Why we need high-quality screens?

The high-quality screens help drilling fluids pass through the panel effectively. Because it holds high conductance relatively. It holds the accurate cut point to help remove harmful solids at a certain drilling stage

Replacement screens

Moreover, a relative longer service life will save time and cost for the whole well drilling. For example, if you had used screens last 100 hours when you use screens last 70 hours the cost is dramatically different.

How to verify screens quality?

High-quality replacement screens features, we have talked this before. We need to check the appearance or surface of screen panel itself. Before unpacking it, we'd better check the package and the labels, too

Besides appearance, if possible, we need to check the screen size and mesh size. If it is accurate and conform to ordered items. Then we use or test screen panels. Under the same working condition, we consider the quality according to service life and separation performance

Performance is separation efficiency. The separation affects solids or cuttings percentage may impact further drilling. If we remove particles effectively and exactly the screen will wear normally. Then service life is relatively longer

We can test fluids under the shaker to check the screen cut point accuracy and its performance. Also, we can test the solids to check the screen mesh size.

What type of high quality screen we have?

There are many different types of screen panels. Including replacement screen for NOV Brandt Venom series, for VSM300 series. Also the replacement panels for M-I SWACO Mongoose, MD, and the ALS series. Furthermore, the replacement screen for DP600, HYP, FLC series, and so on

The panels including steel frame, composite frame, flat panel and the panel with waves from side view.

Please feel free to contact Aipu Solids Control.

Shaker screen features will affect shale shaker performance per field practice. How they impact it? What is the detail?

What are the shaker screen features?

Based on API RP13C, the screen panel features including the cut point, the conductance, the non blanked area. What is the actual impact or issue? Cut point means under D100, the mesh size of solids separated out of materials. Such as 300microns, 63microns, and so on. The conductance is an important issue to define the screens filtration efficiency. And the non blanked area is another reference of effective filtration area.

Shaker screen features

If consider the screens thoroughly on many different aspects, there are features of screen form, screen quality, screen appearance, screen fitness or compatibility, shaker screen weight, and so on

What are good features of high quality shaker screen? The high conductance, the larger effective filtration area, as well as the exact cut point per API RP13C, and the right fit on shaker during operation. The applicability means the selection of certain screens for shaker will do help to enhance screen performance or get long life screens

How AIPU get well featured shaker screen?

Good shaker screen features will help users to decrease maintenance cost and enhance shaker performance. AIPU focus on making high quality screen with great features. How can we achieve that?

AIPU Shaker screen

From the very beginning of shaker screen fabrication. We'll select high quality stainless steel wire mesh, The standard and accurate opening screen cloth. Also the support frame, and composite frame materials.

During manufacture, we'll do strict inspection after each procedure. Such as screen cutting, frame welding, composite frame injection, vulcanization, and so on. Furthermore, AIPU screen configuration has been tested per API RP13C with conform result

Order screen panel from AIPU Solids control

Place order on screen panel to AIPU Solids you will enjoy below:

1. High quality screen with great features.

2. High cost-effectiveness solution.

3. Economical solution in macroscopical view.

4. Circumspect service.

5. Professional suggestion for optimal use on screen panels

Shaker screen panels are the critical spare parts for shale shakers. No matter what type of shaker we operate, the screens will be the wearing parts to be replaced at once if any failure

Shaker screen panels type

We've talked about this topic many times. Screen panels including the framed type, the hook strap type. Among the panels, there are flat and corrugated pattern. For framed screen panel, there are steel framed, composite framed, also the polyurethane framed.

On the panels, there are stainless steel wire mesh, the s.s wedge wire, the polyurethane, the polyurethane injected over the metal frame, also the polyurethane wire rod woven screen

Shaker screen panels

How to custom screen panel?

The screen mesh size is relatively flexible. Such as 20 mesh, 100 mesh, 200 mesh, and so on. However, when we face API size or screen cut point it will be more exact. Such as cut point 120microns, the API size is API 120. To achieve the cut point or solids removal function we can configure screen layers in different ways. Screen mesh size and diameter, square mesh or rectangular mesh

For the same shaker screen panel, the screen backplate can be punched as square or rectangular. For the screen panel colors, they can be gray, green, red or blue, and so on

Screen mesh material could be S.S304 or S.S316 L. However, some mesh size could be only woven by S.S316 or S.S316L. Per the screen mesh size or API size we'll give you premium quality or the economical configuration per your preference

Shaker screens replacement for PMD500

Other custom built service?

Besides above items, we can OEM screen according to clients' request. Packages, we usually pack screen as 1 panel per carton or 2-panel per carton. Outside will be the plywood pallet or case. The screens will be packed with plastic film to avoid weather impact or humidity air.

Furthermore, we provide more custom built service. Such as your logo, your contact, and so on. Please feel free to contact Aipu for shaker screen panels custom services

Cost-effective shaker screen means the screen priced reasonable with high quality or performance. How to verify or define cost-effectiveness on screen panel?

Shaker screen replacement quality and more detail

Replacement shaker screen quality should be based on screen appearance, separation efficiency and accuracy, usable life. The screen appearance including overall size, surface flatness, backside coating. Separation efficiency is from separation point and the conductance of screen. Usable life is usually known after comparison with original panel

Cost-effective shaker screen

As we know, the screen life impacted by many issues. Such as mud property, drilling condition, shaker condition, and so on. So, based on same working condition we can get objective result on quality

Detail about cost-effective shaker screen

Cost-effective shaker screen then can be verified accordingly. For example, under same drilling condition, mud property on same shale shaker the original screen lasts about 400 hours, and the replacement screen lasts about 350 hours. However, replacement screen is only USD100 than original priced USD400. Why don't you select replacement? Even we have to spend some time on screen replacement but it only takes minutes totally to save 3/4 cost in a whole well drilling.

Sometimes, screen manufacturers design and configure screen replacement based on original one. Some are better for quality or performance, while some may be worse. So many users are willing to insist original design as an insurance for better quality they expect

Replacement shaker screen PMD500

Verifying shaker screen replacement cost-effectiveness

As per above information, you may have a brief understanding on cost-effective shaker screen. How to get such screens? It's so easy!

Please firstly select some potential screen suppliers. Inquire them to send samples, against your receiving you can have a instant impression. Then please test them at the drilling site or in your own lab. Test the cut point, test the separation efficiency, test the service life. If possible, record all steps and do comparison report with final time and cost used

Trust you'll get true result and an objective verification. Or if you have time and higher budget, you can visit suppliers or manufacturers prior to requesting samples. Anyway, test will be most practical method.

Just feel free to contact us for further interest or question.

Replacement screen for shaker were just finished last week. Screens are now in warehouse and will be delivered next week. As clients ordered other equipment and parts too.

Replacement screen for shaker

Shale shaker screen to be delivered are replacement shaker screen for Derrick series screen. 900 panels screen were ordered this time. This is our regular customer. They have placed repeat orders on shaker screen, and other solids control equipment, parts.

Mesh sizes including API 40~100. They are right fit screen for  FLC500 series shaker. Clients also ordered Cobra, and 48x30 screen replacement before. As end user appreciated our screen performance they placed repeat orders now

Replacement screen for shaker

Why Aipu shaker screen?

Aipu has shared in over 20 years of shaker screen manufacture. Replacement screen for shaker are API RP13C compliant screen. Right fit size, competitive price, high quality and performance.

Features also including great appearance, circumspect package. Optimal configuration on screen layer with different size and wire. Professional services satisfy you as well. Furthermore, the screen and packages are customizable. Please refer to attached picture as more reference. Also our former posts.

Other items delivered

Besides the 900 panels screen, there are centrifugal pumps, submersible pump, some spare parts for solids control equipment. As well as some valves for mud tanks. Such as butterfly valve, ball valve, unions, etcetera.

This customer ever purchased pumps, mud agitators, replacement screen for shaker, other parts for shale shaker, flanges, unions for mud tanks. We've cooperated over 5 years, they almost purchased all spare parts from us

Replacement shaker screen

They told us next order will be drilling mud equipment to replace their present equipment. Sincerely appreciate clients' support and trust so long time. We'll do our best to serve clients satisfied

Shaker screen for famous shaker

Most shaker screen replacement are available at Aipu solids control. Such as MI-SWACO, NOV Brandt, Derrick, Triton, TriFlo, Fluids system, and so on

The hook strip screen, the framed shaker screen, the flat and corrugated screen panel. Bonded or un-bonded screen. Furthermore, the polyurethane screen and wedge wire screen are available upon demand

Please contact Aipu for more information. Or you need screen sample for test?