Replacement pyramid screen panels are the corrugated screen panels with peaks. What pyramid screens are there at AIPU?

Aipu manufactures high-quality replacement pyramid screen panels

The replacement pyramid screens including many different models. Such as for Derrick FLC500 series shaker, for FLC2000 series shaker, for HYP series shaker, and the DP600 series shaker.

For the NOV Brandt, there are corrugated Cobra series screen replacement. While for SWACO, there are Mongoose series screen pyramid panels.

Replacement pyramid screen panels

Why use pyramid type shaker screen?

The pyramid shaker screen is holding about 25mm height peak. These peaks occupy larger screen area get larger effective filtration area. Usually, the pyramid screen panels can provide 25% larger filtration area than normal flat panel.

Furthermore, compared to flat panel screens, the pyramid ones hold higher efficiency and better filtration result. Larger filtration area, higher filtration efficiency attract users' appreciation

What are details about AIPU replacement pyramid screen panels

The pyramid shaker screens can be tensioned type and framed type. The framed pyramid screens can be steel frame or composite frame. For example, we make steel framed pyramid screen replaces for Cobra series screen, as well as the Mongoose steel framed one

Pyramid Mongoose screen

The mesh sizes are same range as common screen panels, from API 40 to API 325. Compared to steel framed corrugated screen panels, the composite ones are much easier to manufacture. While the composite pyramid screen panels hold lower peaks than steel framed ones

How to order AIPU corrugated screens?

Tell us what type of shaker you are operating now. How many panels and what mesh size do you need. If you have preference on frame material? And the screen panels colors you prefer. If any other special requirements, such as package, configuration, and so on

Please leave comments below let us know which screens do you need? What types do you prefer? You will be the lucky dog to get free sample.

Shale shaker screens technology reflected on many different aspect. Such as screen frame, wire mesh cloth, material and appearance, etc. We know there are different types screen frame. Both on material and holes. What is the principle/technology and what is future tendency?

Screen frame technology

Manufacturers use different shapes for shaker screen panels to attempt to reduce the quantity of panels on each frame while still providing maximum rigidity and support for the attached wire mesh or screen cloth. The purpose of reducing these panels is to maximize the usable screening area, as the walls of each panel can obstruct the mesh, preventing its use; this is known as "blanking."

The non-blanked screening area of shaker screens is widely used as a selling feature, the more screen surface you have available to work the more efficient your shaker becomes and therefore can handle a higher quantity of fluid. This is an important issue affecting users' selection on screens

We ever introduced some information in last text. Shaker screen frame differs lead much difference on screen quality and performance.

Shaker screens binding agent

Binding technique decides shale shaker screen adhesive force on screen frame. If the binding technique is poor the screen will be broken very soon since the cuttings will abrade wire mesh via the distance. And under the vibration of shaker, the screen cloth is easier to peel off from the structure than staying steadily without operation.

Pyramid shaker screen

Plastic or composite shaker screens tend not to use adhesives but rather heat the mesh and melt it into the screen frame to form a bond. Great bond of composite screens will be stronger than steel frame screen binding

3D shaker screen technology

3D Screen Technology- One of the more recent advances in oilfield screen technology has brought us the "3D screen", this technology is an innovative method for increasing the screening area of a shale shaker without the need to build larger, heavier and more expensive shakers. It has been the advanced tendency in shaker screen industry past decade.

Generally, manufacturers increase the 3D screen area by 25%. That means the effective area or the non-blanked area is much larger. So the handling capacity is much higher. And it helps to get better filtration result but less mud loss possibility.

Manufacturers design the wave-like shapes on these screens, resembling corrugated cardboard when viewed from the side, to increase the surface area of the panel without requiring larger machines.

The innovator is Derrick Corp of USA. Such 3D shaker screen technology got most users' appreciation. Various claims exist regarding the reason for the improved performance of these 3D screens, such as increasing the screening area of each panel, which distributes the load across more surface area and therefore tends to decrease wear compared to other types of shaker screens.

What will be future hi-tech tendency ? Anyhow, we should consider all issues as users or operators. Finally, we can get best solutions on shale shaker screens and other items

How do you like different screen technology? Do you prefer flat panel or corrugated panel? No matter which type or model, please let us know if you have demand.