Tag: composite-shaker-screens

Composite frame shaker screen detail

on 27 May 2017  Shale shaker screen  Composite frame shaker screen, Composite screen panels, Composite shaker screens, Shaker screen composite frame

Composite frame shaker screen is the screen panel with non-metal frame. The internal steel frame is covered by composite materials. Consisting plastic, fibers, carbons and so on. Lets find more details below

Composite frame shaker screen

At Aipu solids control, there are replacement Mongoose composite screen, Cobra series, VSM300, and our APHM composite screens. The main features are durable, reliable, easy to fabricate and repair with plugs.

Shaker screens with composite frame are more flexible on color configuration. Presently, popular ones are black or orange ones. Some client ask us to list every detail about composite frame shaker screen, such as frame content with rate. However, it's really confidential. Different manufacturers will have certain configuration on each different content. That may be the key issue impacting quality

Composite frame shaker screen

Composite frame shaker screen

To make composite frame screens, we'd to make a mould for it. Then seek a qualified professional injection facility to get high quality frames. Compared to steel framed screen, composite ones are more easier with simple heat press

Raw material of composite screens

Except frames are different, the screen cloth or wire mesh should be same. Such as how many layers, each layer screen size and wire size. Raw material should be high quality stainless steel but not 302 or so called "stainless iron"

Aipu produce composite frame shaker screen with high quality composite material and S.S304~316L. Per different mesh size, the screen grade will differ. Such as API 325, the top layer is S.S316L. And for other mesh or API size we'll configure it per clients' budget

Replacement dura flo shaker screen

Replacement dura flo shaker screen

Why Aipu composite screen panels?

There are hundreds of shaker screen manufacturers. Why Aipu? Aipu is professional manufacturer on shaker screen and solids control shaker. We know how to serve clients or user better at reasonable price or cost

Furthermore, Aipu shaker screen get API RP13C compliant report. Exact separation point and API size for accurate replacement under same working condition.

Compared to many China manufacturers, Aipu price is much higher. However, we promise the high quality raw materials and long use life. These days, we get many clients words "oriented price is USD50". We don't know who can fabricate high quality composite frame shaker screen at such low cost. Is their screen S.S304~316L? Is their screen last over 22 days? Is their screen holding exact API size?

We are happy to send sample to you for your comparison. Only issue is give us practical report or filed testing record. Please contact Aipu solids control for more detail

Composite shaker screen for different shakers

on 24 March 2016  Shale shaker screen  Composite frame screen, Composite framed screens for sale, Composite screen panels, Composite screen price, Composite shaker screen, Composite shaker screens

Composite shaker screen is different with common steel framed or supported screen. The main structure is composite one consisting steel tube, plastic material, etc.

Composite shaker screen description

Composite screen usually means the shaker screen with composite frame. The composite frame include internal steel frame and plastic injected. Internal frame is made of carbon steel tube and rod. We also can make the internal support frame with aluminum alloy tubes. Aluminum alloy tube will be much lighter than steel one, but we trust steel tube frame will be more strong during injection and higher adhesive force.

The composite frame screen will be finished by heat press. Usually, we put wire cloth on composite frame and vulcanizer plate will press them together by very high temperature (about 200℃). Of course, we should pay attention on the heating time. It will affect appearance and whole screen quality reflect on blanked area.

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Present composite screen panels

Presently, there are many different type composite screens. Such as Mongoose series, King Cobra series screen, D500 series. However, the famous ones are Mongoose Dura-Flo composite screen. M-I SWACO is the first company developed composite frame screen. This invention is patented and belong to M-I SWACO

Besides Dura-Flo composite screen for Mongoose they also produce the composite screen for VSM300 shaker, D500 series composite screen for Derrick FLC500 shaker, but all of them are flat type

Now, there are also different manufacturer produce the composite screen for Derrick 48-30 shaker, King Cobra shaker, even some of them produce composite pyramid screens. We are not sure about the quality of different type screen from different producers. But we do appreciate the R&D capability and the invention attitude. We trust under long time practice we'll get actual result.

What advantages and disadvantages do composite screens have?

Compared to steel framed screens, most of the composite framed screens are lighter. It's better for shaker performance as the weight of shaker itself lighter. We know under such condition, shaker will separate or filter drilling fluids better.

And the manufacture efficiency is higher than common steel framed screens. So the general benefit is much higher. Composite frame shaker screen is more easy to manufacture.

Composite screens

Composite screens

The disadvantage is deformation on frame during manufacture. As we know the composite screen is processed by vulcanizing machine under high temperature. And the plastic material will deform during this process.

However, when we install the screen panels on shaker, the frame will stretch evenly without curve.

Aipu composite screens available

Presently, Aipu produce the composite Mongoose replacement, King Cobra series panel, VSM300 primary screen, M series screen for our own shaker. Now we are adjusting our Mongoose frame mould. The adjustment will be finished in 1 week.

New mould for Mongoose composite panel will help us get lighter screen for better performance of shakers. According to clients' feedback our composite shaker screens are all qualified except some small problem. Now, we are also improving M series composite screen to en-long their usable life

Please feel free to contact us if you are interested in composite frame shaker screen. We trust you will get satisfied solution with lower cost.