Durable composite screen panel is the screen cloth melted on non-metal frame. The composite frame is made of high quality  PP, fiberglass, carbon, and so on. There is a specific ratio among different raw materials

Aipu durable composite screen panel

More and more users prefer the composite framed shaker screen. Compared to previous manufacture technique, composite screen panels last longer. And there is no problem on steel frame rust, or the corrosion on whole steel frame. Composite framed screen is with high strength, high-resistance, high-anticorrosion features.

Available types including Aipu Hunter M series, SWACO Mongoose screen, MD screen, Cobra series, VSM300 series, and so on. The popular mesh sizes are from API 20 to API 325. Per different users' requirement and actual working condition they will request certain size or custom-built size

Durable composite screen panel

Every year, Aipu deliver over 15000 panels composite screen. Almost of them are repeat orders. Our users are all over the world. They are from USA, Germany, UK, Holand, Poland, Russia, Kazakhstan, Ukraine, India, Indonesia, Malaysia, Singapore, Australia, UAE, Iran, Kuwait, and so on

Difference between Aipu composite screen and others

Durable composite screen panels based on material quality, manufacture technique, and the quality control. What is difference between Aipu screen and others' screen?

The raw material, we select PP from China Petro, Sinopec, and famous manufacturer from Singapore. The price is over USD1850/Ton. For the tube and rod of internal support frame, are from national steel company. Thicker and stronger. Wire mesh cloth, the commonly priced screen are all made of high quality stainless steel 304, 304L, 316, and 316L. We promise standard Ni, and other chemical content ratio.

Composite framed shaker screen

Price of composite screen for sale

We don't wish get order by decreasing price. However, there are so many clients only focus on price but not true quality. Cater for most clients' preference, we changed our strategy. Do some adjustment on cost composition and control. For lower price we quoted you, there are 2 possibility.

1. The screens raw material is a bit different, and all detail difference will be indicated to you clearly

2. Different configuration on screen size and layering, and the detail will be told you clearly, too.

Common price is from USD77 to USD98. Depends on different type and different mesh size. However, the lower price is from USD69 to USD86. But we promise you reasonable price, relatively high quality, and proper lead time. Please feel free to contact us for any further interest.

Composite frame shaker screen is the screen panel with non-metal frame. The internal steel frame is covered by composite materials. Consisting plastic, fibers, carbons and so on. Lets find more details below

Composite frame shaker screen

At Aipu solids control, there are replacement Mongoose composite screen, Cobra series, VSM300, and our APHM composite screens. The main features are durable, reliable, easy to fabricate and repair with plugs.

Shaker screens with composite frame are more flexible on color configuration. Presently, popular ones are black or orange ones. Some client ask us to list every detail about composite frame shaker screen, such as frame content with rate. However, it's really confidential. Different manufacturers will have certain configuration on each different content. That may be the key issue impacting quality

Composite frame shaker screen

To make composite frame screens, we'd to make a mould for it. Then seek a qualified professional injection facility to get high quality frames. Compared to steel framed screen, composite ones are more easier with simple heat press

Raw material of composite screens

Except frames are different, the screen cloth or wire mesh should be same. Such as how many layers, each layer screen size and wire size. Raw material should be high quality stainless steel but not 302 or so called "stainless iron"

Aipu produce composite frame shaker screen with high quality composite material and S.S304~316L. Per different mesh size, the screen grade will differ. Such as API 325, the top layer is S.S316L. And for other mesh or API size we'll configure it per clients' budget

Replacement dura flo shaker screen

Why Aipu composite screen panels?

There are hundreds of shaker screen manufacturers. Why Aipu? Aipu is professional manufacturer on shaker screen and solids control shaker. We know how to serve clients or user better at reasonable price or cost

Furthermore, Aipu shaker screen get API RP13C compliant report. Exact separation point and API size for accurate replacement under same working condition.

Compared to many China manufacturers, Aipu price is much higher. However, we promise the high quality raw materials and long use life. These days, we get many clients words "oriented price is USD50". We don't know who can fabricate high quality composite frame shaker screen at such low cost. Is their screen S.S304~316L? Is their screen last over 22 days? Is their screen holding exact API size?

We are happy to send sample to you for your comparison. Only issue is give us practical report or filed testing record. Please contact Aipu solids control for more detail

Durable composite shaker screen is a popular product in Aipu solids control. That means the screen frame is made of high quality composite material.

Durable composite shaker screen in Aipu

Composite shaker screen including replacement screen panel for SWACO Mongoose screen, MD shaker screens, the King Cobra series shaker scree, the VSM300 screen, Hunter M series screen, etc.

The colors can be black, orange, yellow, or other customization options. All Aipu composite screen panels are highly appreciated by clients. They appreciate durable composite shaker screen bringing efficiency, and cost saving

Durable composite shaker screen

For the mesh size, it's up to API 325 among popular sizes. Total range is from API 40 to API 400. Need custom built service? Contact Aipu solids control freely

Features of Aipu composite screen

They are not only the durable composite shaker screen but also the competitive solutions for all users. Averagely, working life is over 500 hours. Our customers express their satisfaction and happiness with all composite screen panels

Aipu solids control is the only manufacturer get compliance report on API RP13C shaker screen. We are so proud to supply all customer API RP13C shaker screens over the world.

Durable composite shaker screen panel

Screen internal frame is made of high quality national standard carbon steel. No exposure on any grids of screen backside. Ensure durability during shale shaker operation. Exact dimension and size provide the complete interchangeability with original screen

How to order composite frame screen?

Please tell us your demand. For example, shaker screen model, screen mesh size, original model number if you have. If freight charge is necessary please let us know your destination

We appreciate any special requirements or customization demand. Such as label/sticker, screen package, colors your prefer, and so on. Against mutual agreement you can arrange deposit thus screens will be manufactured at once.

If any doubt on Aipu screen quality you'll get screen sample for test. But please inform which screen you'd like to test. More details, please contact Aipu solids control now!

Composite shaker screen is different with common steel framed or supported screen. The main structure is composite one consisting steel tube, plastic material, etc.

Composite shaker screen description

Composite screen usually means the shaker screen with composite frame. The composite frame include internal steel frame and plastic injected. Internal frame is made of carbon steel tube and rod. We also can make the internal support frame with aluminum alloy tubes. Aluminum alloy tube will be much lighter than steel one, but we trust steel tube frame will be more strong during injection and higher adhesive force.

The composite frame screen will be finished by heat press. Usually, we put wire cloth on composite frame and vulcanizer plate will press them together by very high temperature (about 200℃). Of course, we should pay attention on the heating time. It will affect appearance and whole screen quality reflect on blanked area.

Present composite screen panels

Presently, there are many different type composite screens. Such as Mongoose series, King Cobra series screen, D500 series. However, the famous ones are Mongoose Dura-Flo composite screen. M-I SWACO is the first company developed composite frame screen. This invention is patented and belong to M-I SWACO

Besides Dura-Flo composite screen for Mongoose they also produce the composite screen for VSM300 shaker, D500 series composite screen for Derrick FLC500 shaker, but all of them are flat type

Now, there are also different manufacturer produce the composite screen for Derrick 48-30 shaker, King Cobra shaker, even some of them produce composite pyramid screens. We are not sure about the quality of different type screen from different producers. But we do appreciate the R&D capability and the invention attitude. We trust under long time practice we'll get actual result.

What advantages and disadvantages do composite screens have?

Compared to steel framed screens, most of the composite framed screens are lighter. It's better for shaker performance as the weight of shaker itself lighter. We know under such condition, shaker will separate or filter drilling fluids better.

And the manufacture efficiency is higher than common steel framed screens. So the general benefit is much higher. Composite frame shaker screen is more easy to manufacture.

Composite screens

The disadvantage is deformation on frame during manufacture. As we know the composite screen is processed by vulcanizing machine under high temperature. And the plastic material will deform during this process.

However, when we install the screen panels on shaker, the frame will stretch evenly without curve.

Aipu composite screens available

Presently, Aipu produce the composite Mongoose replacement, King Cobra series panel, VSM300 primary screen, M series screen for our own shaker. Now we are adjusting our Mongoose frame mould. The adjustment will be finished in 1 week.

New mould for Mongoose composite panel will help us get lighter screen for better performance of shakers. According to clients' feedback our composite shaker screens are all qualified except some small problem. Now, we are also improving M series composite screen to en-long their usable life

Please feel free to contact us if you are interested in composite frame shaker screen. We trust you will get satisfied solution with lower cost.